|
|
|
|
JENPOXY |
|
JENPOXY is a
epoxy resin base silica filled three component system. It consists
of Jenpoxy powder, Jenpoxy resin and Jenpoxy hardener. The
advantage of this product is its versatility in terms of its strength,
chemical resistance and self life. The above three components when mixed
in the proper mixing ratio, forms a butter like cement mortar which is
used to fix ceramic / carbon tile / bricks for protective lining
and flooring applications.
|
|
|
Use |
|
Brick /
tile based on Jenpoxy is recommended for severe corrosive
conditions as in reaction vessels, storage tanks, neutralization pits,
drains, floors and other areas.
Jenpoxy is
used in different industries like steel, dyestuff, Metal
finishing, Thermal Power Plants, Fertilizers, Petrochemicals, Food
processing, Beverages, Breweries, Dairies, Food industries, Textile
industries, Sugar industries, Pharmaceuticals etc.
For severe
corrosive conditions Jenpoxy is major used for flooring and
some severe conditions for tile / bricks Jointing mortar.
|
|
|
|
Physical
Data |
 |
Mixing ratio
Powder : resin: hardener (parts by Weight) |
: |
500 : 100 : 10 |
|
Color |
: |
White |
|
Density (kg / m³) |
: |
1700 |
|
Working Time at 27 ±2° C
(Minutes) |
: |
20 |
|
Setting Time at 27 ±2° C
(Minutes) |
: |
2 |
|
|
Properties |
|
PROPERTY |
UNIT |
VALUE
(7 DAYS) |
 |
Flexural
Strength, minimum |
Kg
/ Cm² |
200 |
|
Tensile
Strength, minimum |
Kg
/ Cm² |
70 |
|
Compressive
Strength, minimum |
Kg
/ Cm² |
750 |
|
Bond
Strength, minimum |
Kg
/ Cm² |
16 |
|
Water
absorption, max.
(ASTM- C -413) |
% |
0.35 |
|
Temperature
Resistance, max. |
°C |
100 |
|
|
Directions
for Use |
|
This is a Acid, Alkali
Proof Cement Mortar based on Epoxy resin and has got outstanding
corrosion resistance and very high mechanical strength along with
excellent adhesive properties to almost all surface.
It is a three component
system
|
|
Jenpoxy Resin |
: |
100 Parts |
|
Jenpoxy Hardener |
: |
10 parts |
|
Jenpoxy Powder |
: |
300 to 500 parts |
It
gives a very smooth Travel on mortar and gives very
strong, Crack-proof surface and hence is used for Monolithic
floors & plasters.
Jenpoxy polymer Grout takes more quantity of powder
filler of special aggregates.
It is inert to non oxidizing Acids, Alkalies and Salts
used in Chemical process plants. The resistance to solvents
is slightly poor and hence its use demands discretion.
Epoxy mortar compositions are modified by selection
of various fillers to meet the correct resistance power.
A modification with coal tar pitch gives extraordinary
ductility and improved resistance to alkaline
conditions, Chlorine and oxidizing environment.
Thus hardness and brittleness of epoxy is lessened and
ductility and impact resistance is increased by use
of epoxy coal tar cement compositions. |
|
|
Chemical
Resistance |
|
Jenpoxy is
inert to non oxidizing acids like sulfuric acid, Hydrochloric acid,
acetic acid, Phosphoric acid, nitric acid, lactic acid etc., Alkalies like Sodium Hydroxide, Sodium Carbonate, Bicarbonate, Potassium
Hydroxide etc., and salts and many other solvents. It is also resist temperature
(max) 100°c.
|
|
|
Packing |
| Jenpoxy Resin |
: |
40 Kg drum |
| Jenpoxy Hardener |
: |
20 Kg drum |
| Jenpoxy Powder |
: |
50 Kg bag |
|
|
Transportation |
|
During transport,
containers
must be protected from contact with water and should not be exposed
directly to sunlight. resin and hardener shall always be kept apart to avoid exothermic reaction between two.
|
|
|
|
Storage
& Shelf Life |
|
Jenpoxy powder,
resin and hardener should be kept in a cool and dry
place in tightly closed condition, away from moisture, heat and direct
sunlight. For safety reasons always ensure that Jenpoxy resin and hardener are stored away from each other.
|
|
Shelf life
|
: |
Shelf life |
at 20 Deg. C |
at ambient temp. |
|
|
Powder |
12 Months |
12 Months |
|
|
Resin |
12 Months |
12 Months |
|
|
Hardener |
12 Months |
12 Months |
|
In case if the ambient
temp. is more than 30-35 Deg. C. the shelf life of the above
materials will get reduced accordingly.
|
|
|
Introduction |
|
Jenpoxy is
a thermosetting resinous coating compound with epoxy
base. It is specially formulated to give long lasting service.
|
|
|
Properties
|
|
Amide hardener
cures Jenpoxy to a hard, durable glossy film. Jenpoxy adheres
excellently to cast iron, mild steel, stainless steel, wood, plastic, concrete and other surfaces (Not to copper). Jenpoxy has
excellent resistance most chemicals such as acids, alkalies, oils,
greases, solvents etc. Jenpoxy does not soften up to 200 °F
temperature.
|
|
|
Mixing |
Stir
the original container of Jenpoxy Mix four parts of
Jenpoxy compound and one part of hardener. Intensive mixing
is required. Working time of mixture is 30 minutes,
so use mix mass only in 30 minutes.
Jenpoxy is suitable for brush application. It
can be brushed to give 0.5 mm. thick film per
hand. Two good hands are required for competed
covering the surface. It is allowed to dry for
8 hours before 8 hours, non tacky film is formed.
After 7 days the treated surface is placed in service. |
|
|
Observe the
Following |
 |
The coating compound is kept away from fire
or flame |
|
Do not breath vapors of the hardener or a mixture. |
| |
Avoid contact with skin, in case of contact,
wash the affected part with plenty of water. |
| |
Do not thin the coating compound with thinner without
our instruction. |
|
|
How to
Apply |
The
surface is to be cleaned as if you were to use for
coating. All the dirt. greases, oil or
rust to be chemically cleaned. The surface is contact
with acid r alkalies are washed with water and dried.
The Primer is not required to wood, glass or
concrete surface. In case & metals, epoxy
red oxide primer coat can be applied. |
|
|
Users |
Chemical
plants, pharmaceutical food & alled inds. Textile
Mills, Electroplating, Pickling firms, Dairy &
Fertilizers plants.
Whilst JENNY CORROSION CONTROLLERS strives to ensure
that any advice, information or recommendation given
are appropriate and correct, it cannot accept any
liability directly or indirectly arising out of the
use of the products since the method and place of
application of the product are beyond its control. |
|
|
