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JENFURA
FN |
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Jenfura FN is a furan
resin base carbon filled three component system. It consists
of Jenfura FN powder, Jenfura FN Syrup and Jenfura FN Hardener. The
advantage of this product is its versatility in terms of its strength,
chemical resistance and self life. The above three components when mixed
in the proper mixing ratio, forms a butter like cement mortar which is
used to fix ceramic / carbon tile / bricks for protective lining
applications.
Jenfura FN meets the requirements of IS 4832 Part and ASTM
C-395-80.
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Use |
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Brick /
tile based on Jenfura FN is recommended for severe corrosive
conditions as in reaction vessels, storage tanks, neutralization pits,
drains, floors and other areas.
Jenfura FN is
used in different industries like steel, dyestuff, Metal
finishing, Thermal Power Plants, Fertilizers, Petrochemicals, Food
processing, Beverages, Breweries, Dairies etc.
For severe
corrosive conditions Jenfura FN is major used for bedding
and jointing of tile / bricks and for less severe conditions, it
is used as a pointing material along with silicate cement as the bedding
material.
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Physical
Data |
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Mixing ratio
Powder :Syrup : Hardener (parts by Weight) |
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2.5:1:0.09 |
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Color |
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Black |
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Density (kg / M³) |
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1700-1850 |
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Working Time at 27 ±2° C
(Minutes) |
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20 |
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Setting Time at 27 ±2° C
(Minutes) |
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250 |
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Properties |
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PROPERTY |
UNIT |
VALUE
(7 DAYS) |
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Flexural
Strength, minimum |
Kg
/ Cm² |
180 |
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Tensile
Strength, minimum |
Kg
/ Cm² |
80 |
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Compressive
Strength, minimum |
Kg
/ Cm² |
600 |
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Bond
Strength with Acid Proof Bricks, Minimum |
Kg
/ Cm² |
10 |
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Water
absorption, max.
(ASTM- C -413) |
% |
0.8 |
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Temperature
Resistance, Max. |
°C |
200 |
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Directions
for Use |
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On the bare Jenfura FN should
not be applied. It is recommended that a suitable membrane is provided
on the substrate and over this acid proof brick/ tile lining is
done using Jenfura FN.
For preparing the
mortar Jenfura FN syrup is taken in a clean Vessel and
proportionate quantity of Jenfura FN Activator is added and mixed thoroughly.
Then pre-weighed quantity of Jenfura FN powder is
added and mixed thoroughly till a lump free, butter like consistency
mortar is obtained.
Mixing ratio of powder
can be slightly changed (+/- 10%) to suit the site conditions. The
mixing ratio between the syrup and Activator should not be
changed.
Since the pot life of
the mortar is short, only small quantity of mortar which can be used
within the workable time is mixed. The prepared mortar is placed on the
back and on the sides of carbon / Acid proof brick and pressed firmly
over the suitable membrane so that bedding is uniform.
In the case of
pointing situations, the mortar is filled to the entire depth up
to which the jointing material is racked out. The surplus material is
removed from the joint carefully without smearing onto the tile
surface.
When Jenfura FN is used
pointing tiles bedded with Cement JENSIL-K mortar the joints should be
previously care with 20 to 25 percent Hydrochloric acid or 30 to 40
percent sulphuric acid dried.
After curing for period of 7 days at an
ambient temperature the lining can be put into operation.
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Chemical
Resistance |
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Jenfura FN,
at room temperature, has resistance to wide range of acids including Hydrochloric acid, Alkalies solvents including halogenated
types, and salt solutions except those of the oxidizing type. It is not
recommended for services to oxidizing chemicals like Chronic acid,
Nitric Acid etc. For details of chemical resistance to
specific conditions, please contact us.
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Packing |
| Jenfura FN
Powder |
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40 Kg bag |
| Jenfura FN
Syrup |
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40 Kg drum |
| Jenfura FN
Activator |
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1/5 Kg plastic
container |
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Transportation |
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During transport containers
must be protected from contact with water and should not be exposed
directly to sunlight. Syrup and Activator shall always be kept apart to
void exothermic reaction between the two.
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Storage
& Shelf Life |
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Jenfura FN
powder, Syrup and activator should be kept in a cool
and dry place in tightly closed condition, away from moisture, heat and
direct sunlight. For safety reasons always ensure that
Jenfura FN Syrup and Activator are stored away from each other.
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Shelf life
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Shelf life |
at 20 Deg. C |
at ambient temp. |
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Powder |
10 Months |
10 Months |
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Syrup |
10 Months |
10 Months |
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Activator |
12 Months |
12 Months |
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In case if the ambient
temperature is more than 30-35 Deg. C, the shelf life of the above
materials will get reduced accordingly.
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Handling
Precautions |
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Since the odour
emanating from the Syrup and from prepared mortar is irritating, it is
important that the workplace be provided with adequate ventilation.
Contact with skin should be avoided, since it causes irritation /
itching. It is recommended that barrier cream be applied before handling
Jenfura FN mortar in case of contact with skin it is washed with soap and
plenty of water. If Jenfura FN Syrup / Activator splashes in to
the aye, eye is washed with plenty of water and medical advices is
sought.
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Whilst JENNY
CORROSION CONTROLLERS strives to ensure that any advice information or
recommendation given are appropriate and correct, it cannot accept any
liability directly or indirectly arising out of the use of the products,
since the method and place of application of the product ate beyond its
control.
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